Frequently Asked Questions

General

Can we park our vehicle transporter at your facility?

  • On the day of the test your car transporter is permitted to park in the yellow painted area at the side of our building between the two sets of roller shutter doors. 
  • Any other team personnel vehicles will need to park in our visitor area at the front of the building. We recommend bringing as few vehicles as possible due to the space limitations in our car park.parking at MSVO

Can we park at your facility overnight?

When parking space is available it may be possible to park your vehicle transporter at our facility the evening before the test provided Multimatic is given at least 48 hours’ notice. Although there is permanent overnight on-site security Multimatic will not be liable for any damages or losses that may occur.

Can we install the vehicle on the rig the night before the test?

We are not able to install the car the evening before the test as this time is required to make the rig ready for the following day’s test.

Can we take photographs or videos of the car on the rig?

Customers using the rig will only be allowed to take photographs or videos of their car on the rig with the permission of the engineer operating the test rig and will be restricted to images only of the vehicle when it is on the rig.

Is lunch provided?

  • As part of the rig test fee, lunch will be provided. Please inform the test team of any special dietary requirements for any team personnel on your booking form.
  • There are free tea and coffee making facilities in the rig control room as well as a water dispenser.
  • We do not normally take a lunch break as we continue to work through the day, however a lunch break may be requested.

Are there any hotels close to the Multimatic Vehicle Dynamics Centre?

Premier Inn, Brandon Road, Maine Street, Thetford, IP24 3PG
Tel: 0871 527 9090

Breckland Lodge, London Road, Attleborough, Norfolk, NR17 1AY
Tel: 01953 455202

Travelodge, Bridge Street, Thetford, IP24 3AF, (sat nav postcode: IP24 3AE)
Tel: 08715 591889

Multi-Post

What is the Multimatic multi-post test rig and what does it do?

  • The Multimatic multi-post test rig is a tool used for tuning and optimisation of road and race vehicles as a sprung mass damper system.
  • Vehicle set-up and optimisation is performed by analysing the vehicle's response to a vertical heave input. This analysis allows Multimatic’s engineers to create a linear vehicle model and in turn suggest changes to the vehicle to improve its response.
  • To generate the vehicle model Multimatic utilises proprietary software that was developed internally by Dave Williams. A large number of parameters are produced from a single heave run such as contact patch load variation, damping ratios, dynamic ride height change and tyre deflection with all of the metrics being summarised into one single number known as a ‘Performance Index’.
  • The aim of the test is to improve the vehicles overall ‘Performance Index’ as the day progresses.
  • Our primary vehicle dynamics facilities are located in Thetford, England (UK), Markham, Ontario (Canada) and Novi, Michigan (USA).

Is the Multimatic multi-post test rig a 7-post rig?

No. Commonly the Multimatic rig is referred to as the ‘4-post rig’ as the rig consists of four wheel actuators but in essence the rig is a ‘6-post rig’ as there are two additional pneumatic actuators often referred to as ‘aero-loaders’ that can be used to replicate vertical downforce loads at the front and rear of the vehicle if required.

Which test inputs do you use? Do you do Heave and Pitch input?

Our standard test procedure covers swept sine inputs from 1-40 Hz including Heave and Pitch tests alongside Warp, Roll and Kerb Strike tests.

What is the length of a single test run?

Each run is approximately 30 seconds in duration.

Are you able to run a track replay on the rig?

No. The rig is designed as an optimisation tool based on a vehicle's response to vertical inputs and we do not use track replay data as part of this evaluation.

Do you perform tests that replicate kerb-strikes?

  • We run a ‘kerb-strike’ procedure, which we can tailor to a specific speed providing we know the wheelbase of the vehicle. 
  • Please note this will not exactly replicate a kerb strike event on circuit as the test is intended to determine the difference between static and dynamic roll stiffness.

Are you able to measure inertias and 3-axis Centre of Gravity (CoG) position?

The rig is not designed to measure inertia or 3-axis CoG although we are able to measure CoG longitudinally.

Will our vehicle be connected to the aero-loaders to replicate downforce?

  • For vehicles that produce significant downforce loads we would always work with the aero-loaders connected such as Single Seater/Formula Cars, LMP/DPi Sports Prototypes and some GT cars (GTE, DTM etc). 
  • We would not usually connect the aero-loaders to road cars, touring cars and production based GT cars.
  • In some cases it is beneficial to perform some tests on high downforce cars without the aero loaders connected, which can be discussed with the rig test engineer.

Can we test at different aero-loads?

We recommend you focus on optimising the car around the aero load for one particular vehicle speed. We can optimise for two different aero levels but will require more time to do this, which may require booking a further day of testing.

Do we need to supply any fixtures for the aero-loaders?

  • You will need to provide some form of bracket or mounting points that allow us to connect a steel cable from the front aero-loader to the nose of the car. 
  • In most cases there is no special attachment point required for the rear of the car provided there is some form of hard point on the gearbox casing or rear crash structure.

How do you manage tyre pressures to be as close to track conditions?

  • It is common for teams to bring tyre warmers to the rig to heat the tyres to the temperature experienced on track with their target running pressure. We perform a heave run to determine the hot tyres vertical stiffness for this given running pressure. From this we can bleed the tyre pressures down on cold tyres to replicate the hot tyres vertical stiffness.
  • We are able to test on cold tyres as normally the tyres ratio between cold and hot are the same percentage front and rear.

Are you able to test how bump-stops affect performance?

  • Yes. Please be aware that bump rubber tuning differs between individuals on how they are utilised. Our preferred method is to tune as an end of straight braking condition to prevent large compression events, but we are able to cater for most individual needs.
  • We are also able to test bump engagement gaps at different aero loads to determine vehicle behaviour.

We use Multimatic DSSV dampers on our car; will you be able to tune or re-valve our dampers during our visit?

  • We are able to perform damper set-up work on behalf of customers whose vehicle uses Multimatic DSSV dampers and who are using the multi-post rig. Please inquire as to whether this service is required when booking the rig.
  • Please bear in mind that some set-up work can take a significant amount of time to complete. Therefore, we suggest you bring a minimum of two car sets of dampers so that testing can continue whilst one set is being re-tuned.

We do not use Multimatic DSSV dampers on our car; can we bring our own damper technician to re-valve our dampers?

  • Yes. We allow teams to bring anyone necessary to perform set-up changes for the testing work they intend to perform including damper technicians from any of the manufacturers.
  • You must ensure that the technician brings all the relevant tools and equipment (including a damper dynamometer) they will require for re-valving your dampers. Most dampers require special tooling unique to each manufacturer and therefore Multimatic will not be able to provide any equipment.
  • Due to the nature of the business conducted at Multimatic facilities and the Multimatic Vehicle Dynamics Centre, third party damper technicians will need to sign-in on arrival and have the lenses of any camera enabled devices covered. Their movements will be restricted to the vehicle dynamics centre and test rig rooms only.

We would like to test a road car; is there a vehicle ramp on-site that we can use?

There is a vehicle ramp on-site in a restricted area of the building. Please confirm as to whether you need to use the ramp on your booking form.

We would like to test a road car; are you able to test engine mount response?

We can log vertical engine acceleration on the rig to determine the engine mount impact on overall vehicle response to vertical inputs. Please confirm as to whether this is an area of interest on your booking form.

How many days do I need to book the multi-post rig for?

  • Usually one day is suitable for most race teams to perform static and aero optimisation.
  • We aim to have the rig operational between 8am to 5pm (this time slot includes installation and instrumentation of the car) and to conduct as many test runs as is possible during this time. 
  • The number of test runs we can perform in a single day is heavily dependent on the time taken to perform vehicle set-up changes i.e. re-valving, damper hardware etc.
  • If you intend to perform significant testing work, we recommend discussing your requirements with our rig engineers who can advise you as to the number of days that would suit your intended programme.

What is the normal run-plan for the day?

Each vehicle and customer is treated on an individual basis. This being the case there is no specific run-plan though most tests follow a similar pattern:

  • The rig will be open from 8am. 
  • The car will be installed on the rig on the morning of the test following a rig calibration run. 
  • The vehicle will then be instrumented and a further calibration run conducted. 
  • We will start the day with a test run on your baseline set-up. Having achieved a baseline, the rig engineers will then produce a linear model to the acquired data to allow us to optimise the vehicle in the shortest possible time frame.
  • The suggested set-up changes and running order of the tests will be tailored around the response of your vehicle to these changes as the day progresses.
  • Testing is finished and the car removed from the building by 5pm.

What equipment and set-up parts do we need to bring with us?

  • We advise that you bring as many set-up components as you possibly can including, springs, dampers, anti-roll bars, bump rubbers and packers along with slick and wet tyres.
  • You will be required to bring any tools or equipment necessary to perform set-up changes including tyre warmers, generators, compressors, gas bottles, jacks and wheel guns.
  • Multimatic will not provide any tools or equipment other than those necessary to instrument and connect the vehicle to the test rig and its data acquisition system.

How many team members can we bring with us?

  • You will need to bring the appropriate number of personnel required to perform the necessary set-up changes in a timely manner and any personnel that will be involved with the set-up from the car. This usually consists of two mechanics and any race/ data engineers.
  • All personnel attending the test will be required to sign in at reception on arrival before they enter the rig test area where any camera enabled devices will be required to have security stickers placed over the lenses to prevent images being taken of the building and the work conducted in it. This includes any business and personal devices.

Do we need to supply ballast to adjust the weight distribution and total weight?

We have a large number of ballast bags at our facility that can be used to replicate driver weight and to distribute weight around the car, however; if you have specific ballast requirements, we recommend bringing your own.

Kinematics & Compliance

How long does a standard K&C test take?

K&C tests usually take up to two days including installation, the standard test sweep, any additional tests, and uninstallation. Installation may take up to three hours not including vehicle setup time, and uninstallation will take approximately one hour.

What is the length of a single test run?

Each run is between 2 – 4 minutes, with additional time required for test setup.

What are the rig operation hours?

We aim to be operational between 8am and 5pm.

Which tests are you able to conduct?

The most common tests include:

  • Kinematic Tests: Bounce, Bounce with Pitch, Roll, Steering.
  • Compliance Tests: Longitudinal, Lateral (in phase, anti-phase), Aligning Torque (in phase, anti-phase).

Are you able to conduct a warp test?

We are not able to conduct a warp test as the wheel stations have no vertical motion. However, we are able to evaluate the roll stiffness of each axle assuming a stiff chassis mounting solution.

Is it possible to replicate downforce loads?

Yes, we can compress the suspension by pulling the chassis down via the centre table to match desired contact patch loads. We will complete additional compliance tests to characterise the vehicle in higher downforce states.

Do I have to design my own test plan?

We will run a standard test sweep and can advise on the best tests to run dependant on what data you would like to gather. We can also advise on extra tests and data that might be useful dependent on the type of vehicle.

What loads will the vehicle be subjected to on the rig?

The maximum loads in x, y, and z can be customised to suit the requirements of the vehicle being tested. These can range from approximately a quarter of what the car will see in normal operation, to obtain the linear stiffnesses, up to beyond what the car will see in normal operation, for the purposes of simulation validation and investigating non-linear regions of compliance.

Does the engine or ignition need to be running during the test?

To run specific tests with the Power Assisted Steering turned on, the PAS must be powered by the electrical system. For some vehicles this means the engine must be turned on, we have an exhaust extractor available for use. For PAS systems which are powered via the electrical system, it is strongly advised to bring a battery charger as it may be used for extended periods of time.

How are the brakes locked?

To perform accurate castor measurements and apply longitudinal loads the brakes must be securely locked. Ideally this is performed using a dummy disk and calliper bolted together to provide a mechanical lock. Alternatively, the vehicles brakes can be used with a mechanical stop applied to the pedal.

How is the wheel position measurement system attached to the car?

For wheels with a standard bolt type and bolt pattern we have adaptors. For other bolts and centre locking wheels a custom adaptor will be required. Our engineers will be able to walk you through this process.

How is the vehicle attached to the centre table?

For automotive vehicles with sills, the vehicle is attached to the centre table using sill clamps. If not, a custom interfacing plate will be required, for example for monocoque racecars. Our engineers will be able to advise on the design of this.

How does the steering wheel interface with the rig?

For fixed automotive steering wheels, we have an adaptor which attaches directly to the wheel for mounting the steering motor. For motorsport quick release wheels, we have an alternative adaptor which mounts the steering motor directly to the quick release. Note that the quick release must be supplied by the customer.

Can we obtain installation stiffness from the rig?

Yes, the vehicle must be fitted with solid links to obtain the installation stiffness values.

Can we obtain motion ratios and pushrod ratios from the rig?

Yes, the vehicle must be fitted with damper pots for the motion ratio, or pushrod load cells for the pushrod ratio. This instrumentation must be connected to our MoTeC logger and processed post-test.

Can we measure additional body or component displacements from the rig?

Yes, we have additional string encoders which can measure the displacement of the body.

Are you able to measure inertias and 3-axis Centre of Gravity (CoG) position?

We currently do not have the capability to measure inertia or CoG position in house, however we are able to discuss this test with an external supplier depending on availability.

What data will I receive from the test?

The raw data will be handed over in an ASCII format, and post processed results will be compiled in a pdf. A summary document of key results will also be supplied, along with descriptive test and calculations guides.

What plots are available in the post processed results?

Please contact us for a copy of the example results. It is also possible to produce overlays to compare setups or tests.

Does friction influence the test results?

Friction will have a large influence on the results and potentially obscure important information. For this reason, it is recommended to run the suspension components of the vehicle in prior to the test.

Does the Damper influence the test results?

The tests are conducted in a quasi-static state at a very low frequency, this will minimise the damping influence on the results. However, if a vehicle is present with an aggressive low speed damping characteristic or high reservoir pressures, the damper can influence the results obtained. For this reason, it is encouraged where possible to have minimal damping present during a test to minimise this influence. Our engineers will be able to advise you on this in advance of your test.

How does the vehicle need to be setup for the test?

Prior to the test, the ride height must be set correctly on a setup patch with corner weights recorded. Any bodywork which can be removed to aid with setup changes and fixture installation is useful. Tyre pressures must also be set and maintained throughout the test.

Can I make setup changes on the rig?

Yes, providing the components are accessible. Our engineers will be able to advise you on this in advance of your test.

Which tyres should be used?

Ideally the tyres that the vehicle will run on should be used to obtain the tyre stiffness. However, the principal measurements are taken from the wheel centre, so any tyre may be used to characterise the suspension.

What pads are available for the tyre contact patch?

We have both standard ‘grip-tape’ pads and pin pads available. Pin pads dig into the tyre to increase the friction at the contact patch allowing for increased longitudinal and lateral loads, note that this will damage the tyre.

What equipment and set-up parts do we need to bring with us?

  • We advise that you bring as many set-up components as you possibly can including geometry options, springs, dampers, anti-roll bars, bump rubbers and packers along with slick and wet tyres.
  • You will be required to bring any tools or equipment necessary to perform set-up changes including generators, compressors, gas bottles, jacks and wheel guns.
  • Multimatic will not provide any tools or equipment other than those necessary to instrument and connect the vehicle to the test rig and its data acquisition system.

How many team members can we bring with us?

  • You will need to bring the appropriate number of personnel required to perform the necessary set-up changes in a timely manner and any personnel that will be involved with the set-up from the car. This usually consists of two mechanics and any race/ data engineers.
  • All personnel attending the test will be required to sign in at reception on arrival before they enter the rig test area where any camera enabled devices will be required to have security stickers placed over the lenses to prevent images being taken of the building and the work conducted in it. This includes any business and personal devices.

Driver in the Loop

Can I gain access to the data generated during the simulation session?

Yes, this is made available on a network attached storage.

What format is the data provided in?

We will supply a excel sheet with all the relevant data required.

Can I have the data in analysis system that I use?

If the requirement for the data is in another format other than MoTeC, we will need to be made aware during the booking process, as special arrangements would need to be made.

Is live data telemetry available?

Yes, this is streamed over the network, but will require MoTeC i2 to view.

How many degrees of freedom does the simulator have?

  • Six Total.
  • Three Direct (X, Y and Yaw).
  • Three Coupled (Roll, Pitch, Heave).

Am I required to provide the vehicle cockpit graphics?

  • We do have a selection of generic vehicle graphics models available to choose from.
  • If you have access to full vehicle CAD then a graphics model can be created. Please contact us directly regarding this.

Does your simulator support Virtual Reality (VR)?

Yes, we can run our simulator in two different configurations. This can either be using a virtual reality headset or using our mounted projectors.

Can I provide my own steering wheel?

  • Yes, you would need match our Krontec quick connect.
  • Further details on request.
  • CAN Communication will be required.

If so, will the additional driver interface buttons be configurable by the driver?

Please contact us regarding specification.

I have received an update regarding track configurations, are you able to make these changes to your track model?

Depends on time available before session and required changes.

Will I have access to make the vehicle setup changes, or does this require a Multimatic employee to implement?

We can provide a customer front end interface, that will allow customer vehicle set up creation.

I can’t see the track I’m interested In conducting a simulator session on, can this be made available in future?

Yes, please discuss this with us directly before making your booking.

Can I use an existing reference vehicle for circuit and driver learning/ training?

Yes, please let us know what vehicle you are looking to replicate.

Will Multimatic employees be available to guide on vehicle and driver performance?

Yes, Multimatic engineers are on hand to help and guide on vehicle setup and driver/ circuit training.

Am I able to run my own simulator model without exposing the core intellectual property to Multimatic?

Yes, however please contact us with this request, before making your booking.

What Software is used on the Multimatic DiL?

  • Vi-Grade Drivesim.
  • Vi-Grade Graphsim.
  • Vi-Grade Car Realtime.

Can more than one driver attend each test?

  • Yes, we can facilitate more than one driver in a one-day session.
  • Time will need to be taken to adjust the pedals to suit the drivers’ requirements.

I am unable to attend in person, can I attend remotely?

  • We can set up a Teams meeting that will include a livestream of the telemetry data, on board graphics, drivers microphone and the control Room microphone.
  • Personnel who attend remotely will be able to have two-way communication with both the driver and the control room.
  • The control room has full audio control on who can talk and listen at any point.
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